Plastic MBBR Media

Juntai MBBR Fields of Application

1. Sedimentation for Sewage Purification

2. TSS removal and particle separation

3. Upgrade of existing sedimentation tanks

4. Cleaning wash water recycled from vehicle wash systems at quarries and construction sites.

5. Tertiary or secondary clarification for municipal WWTP

6. Waste water treatment, surface water treatment and solids/liquid separation.

7. Examples of process waster water applications:

· Desalination

· Food and beverages

· Heavy metal Waste Water

· Pulp and paper

· Petrochemical and Process water

· Pharmaceutical and Chemical

· Steel, Machinery, Mining and more

1. 100% Virgin HDPE without any filler or Caco3

2. Faster Filter Maturation

3. Stable Bio film development

4. Minerals added during Extrusion

5. Thicker wall for high impact

6. Longer life up to 20 years

7. Rebuild-free, easy to upgrade or expand

8. Increased overall protected air surface

9. Strongest Media ,Juntai try to make the strongest media ,if you try to finda best and stronger media for you special Water treatment,Juntai can arrive your request.

10.NO Patents Problem ,Juntai offer the mbbr media with Juntai own patens, you don't worry about your projects have patent problems.

·We have a 21000 square meter factory in Yuexi Anhui; 105 fully automatic MBBR production lines.

·The annual export of MBBR is 70 000 cubic meters; the annual export of PVC profiles is 5000tons.

·We have passed some certifications, as ISO9001-2015, SGS, ROHS.

·Most of the production is vented to Canada, Mexico, Guatemala, Argentina, France, The Netherlands, Sweden, Italy, Taiwan China, etc.

·The annual sale is $15 million.

Material is the most important for the MBBR bio filter media, good and pure material can make the media longer life and easy biofilmed at short time)

1. Juntai material is Food grade , it is no Heavy Metal like Ph, Tin and others, also our materail is free of Phathalates and Plasticizers, As all we know the Phathalates and plasticizer will cause people and Animals Cancer and serious illness. Special for the MBBR media for the fish Farm, if the material is not food grade , It is not health for the fish and make the fish ill easy.

2. Juntai MBBR media is 100% virgin HDPE, Also if the MBBR material is not 100% New HDPE, but some recycle material or some Caco3 or other filler into it, the mbbr biocarrier is easy broken and crispy, this is very danger for the drink water water treament and fish farm water treatment. The small plastic debris is not easy to remove, and some time you have no way to remove it, if the fish drink these kind of water, it is very harm for the the health of the fish and shrimp , it is affect the time of them group up. Also the small plastic debris in water treament is bad for the people bodies.

3. Juntai MBBR media made by the materail with UV protector, this can make the media more serive life to 20 years, and some time the surface media on the Aerobic tank and anaerobic tank,the media is under the sunlight directly for long time, if the media is not UV protect, the media which under sunlight is easy broken, if it is broken, it will generate many plastic debris,then serious problem of the above as No.2 will be happened again.

1. The size, weight and shape of the MBBR bio-media must be checked every two hours.

2. Control the quality of raw material of bio-media. They must use the correct HDPE, if not, it is difficult to control the shape, weight and strength of the biological media.

3. Store the biological media indoors and not in the sunlight.

HOW TO CHOOSE THE PACKAGE of MBBR BIO CARRIER

1. For export, Juntek MBBR biocarriers are available in two packages, 0.1CBM and 1CBM per sachet.

2. For the 0.1CBM sachet, it is not really easy to pour it into the aeration tank, but if we use a conveyor belt, this can be easy.

3. For large CBM bags, it is easy to pour it in, but for a container, it will reduce the load by about 8 to 10%

4. Therefore, if we can solve the problem of pouring, we'd better pack 0.1CBM/bag.

HOW TO PRODUCE A PERFECT MBBR MEDIA BIO CARRIER

In order to get the proper design and the right shape, we need good tools and good machines. We also need proper control of the cooling system.

In order to produce the perfect k1 media filter

1. The plant must have a good machine with a well controlled cooling system. It must ensure that the MBBR biomedia coming out of the hot mold is properly cooled and keeps the right shape.

2. Good design to keep the shape.

3. The media must be strong enough so that it will not break after a few uses due to aeration.

4. It must be virgin HDPE without any fillers. Otherwise, we can look for low cost items, but they will easily rupture once in the tank, which will greatly reduce the life of the MBBR media.

5. If the RAS is for drinking water or aquaculture or fish farming, the material must be non-toxic, free of any phthalates and free of carcinogens.

6. The plant must have a machine with more than 12 meters of cooling control system, then it will make each piece of media keep the same shape. The speed of the cutting system must be high enough so that the cutting surface of the media will be flat enough. Then it will improve the biofilm efficiency of the MBBR media.

No.

Item No.

Diameter* Height

Surface Area

Rooms

Number of units per m3

1

MBBR04

11mm*7mm

>900m2/m3

4 rooms

940000pcs

2

MBBR05

11mm*7mm

>1000m2/m3

5 rooms

980000pcs

3

MBBR06

16mm*10mm

>800m2/m3

6 rooms

260000pcs

4

MBBR08

10mm*5mm

>3500m2/m3

8rooms

1540000pcs

5

MBBR19

25mm*12mm

>650m2/m3

19 rooms

118000pcs

6

MBBR37

25mm*12mm

>800m2/m3

37rooms

118000pcs

7

MBBR40

15mm*15mm

>900m2/m3

40 rooms

230000pcs

8

MBBR64

25mm*4mm

>1200m2/m3

64 rooms

20000pcs